Excalibur, Excalibur Aircraft's Excalibur two seat light sport eligible aircraft.

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Excalibur Aircraft's Excalibur two seat light sport eligible aircraft.

The Excalibur uses aluminum tube, bolt and rivet together construction.

This style of construction has been used since the early days of ultralights going back to the Easy Riser, and is currently used by manufacturers like CGS Hawk, Airdrome Aeroplanes, Loehle, and Quad City ultralights.

The airframe uses 6061-T6, 2024-T3 aluminum, 4130 Chromoly steel, and stainless steel pop rivets, with all hardware AN/Mil spec. Covering for wings, fuselage and tail section is SuperFlite.

The fuselages comes factory built, with all of the control systems installed and is ready for covering. The wing frames are pre-built in factory jigs. The customer only has to install the ribs, cover and finish.

The customer also has to install the suspension system, engine and instrument package, windshield and wiring. An option that has recently become available is doors. Owners who have installed the doors and flown the plane report improved performance with no noticeable handling change.

The building process is more assembly than anything else. According to builders the kit has "no surprises" and comes with very thorough manuals. Included with the kit is a DVD with tips and pictures to help ensure owners get through the construction as quickly as possible.

No special knowledge is required. Average building times are in the 200 hour range. Tools required include normal hand tools, a rivet gun, drill, and an iron. The plane can be constructed in a two car garage. One Excalibur customer installed a pellet burning stove in one of his brothers 40 foot tractor trailers to build his plane.

Excalibur Light Sport Aircraft Specifications

Wingspan 31 ft. 6 in.
Chord 60"
Length 20 ft. 0 in.
Height 6 ft. 0 in.
Wing area 185 sq.ft.
Standard Engine Rotax 503 (52HP) air cooled
Empty weight 450 lbs
Useful load 500 lbs.
Ultimate load factor +6 -4
Build time 100-200 hours
Field assembly time 20 min.
Airframe Aluminum tube (6061-T6, 2024-T3) Steel, 4130 Chromoly, Stainless Steel pop rivets, AN/Mil Spec. hardware.
Standard Covering SUPERFLITE FAA approved fabric.

Excalibur Light Sport Aircraft Performance data

VNE 100 mph
Top level speed 90mph
Cruise speed 50-80 mph
Stall speed 30-35 mph
Climb rate 1200 fpm solo, 700 ft. dual
Take off roll 96 ft. solo, 196 ft. dual
Glide ratio 11:1 solo, 9:1 dual
Service ceiling 14,000 solo, 12,500 dual
Fuel used at cruise 2.3 gph to 4 gph
Fuel capacity 10 gal. (U.S.)
All data is based on average weight pilots, 170 lbs, and average sea level
For more information contact:

Excalibur Aircraft
6439 Tractor Road Sebring,
Fla. 33872
863-385-9486

Excalibur Aircraft's Excalibur two seat light sport eligible aircraft.
Excalibur Aircraft's Excalibur
two seat light sport eligible aircraft.

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